ADB RIDE IMPRESSION:  2002 HUSQVARNA TE250/TE450/570

 

 

 

 

 


  

        
Words and pics: Andy Wigan
Web conversion: Glenn Alderton

    

 

THE ALL NEW 250 AND 450cc HUSKY FOUR-STROKES REPRESENT A MASSIVE DEPARTURE FROM THE ITALIAN COMPANY'S TRADITIONAL LINEAGE OF THUMPERS, AND PROBABLY ITS MOST SIGNIFICANT OFF-ROAD MODEL RELEASE IN A LONG, LONG TIME.  THEY ARE ABOUT TO MAKE THEIR MARK ON AN EAGER AUSTRALIAN MARKET, BUT ARE THEY GOOD ENOUGH TO MEET THE MARKET-LEADING YAMAHAS AND KTMS HEAD-ON?   WE WENT BUSH ON THE FIRST TEs IN THE COUNTRY TO GET THE SKINNY ON THEIR CHANCES.
The 250 and 450 handle and steer brilliantly, and both are capable of class-leading lap times around an enduro loop. With the 250, you definitley need to keep the revs up to it and be more attentive to gear changes, but then the littel 250 is happy to scream its head off all day. The brochures say 13,000rpm sign-off and there's already talk of 14,000 on dynos before the power flattens off. The 450 has a more versatile power delivery where gear selection is much less critical. With a combination of smooth power and free-revving feel, it stands to impress Expert riders as much as it will punters.
    
Ready to set Australia on fire, the all new TE250 and 450 from Husqvarna. Electric starts, a DOHC complete deviation from previous Husky engines, titanium valves, MikuniTPS carb, a two-stroke inspired frame, a hydraulic clutch, and a host of new components headline the production release of bikes that have already claimed World Enduro titles.
     
Huskys that rev harder than Yamaha's? Double overhead cam powerplants? Lightweight flywheels? Titanium valves? Instant throttle response? Pinpoint steering? Plush and predictable suspension? Functional ergos? Electric start? Japanese carbs with TPS? Christ, the new 250 and 450 even runs their chain and exhaust pipe on the "conventional side"! Are these really Huskys that we're throwing a leg over for the first time? Even a few years ago, the mere suggestion to a loyal Husky man that this is where the Italian thumpers would find themselves in 2002 would have been taken as a blasphemous travesty of the European laws of thump! But desecration of hallowed Husky heritage or not, the all new TE250 and 450 machines from the Italian manufacturer clearly mean business. The 2002 TE range has seen a lot of attention from designers who were obvisouly prepared to listen to their world class race team. Meanwhile, the 2002 570 also cops a Japanese Mikuni carb as well as electrical and clutch upgrades for 2002.
But are these revolutionary new Huskys merely European replicas of the high-revving DOHC Yamahas which have proved to be so successful for the small and mid-bore thumper classes? Or are the new generation Husky 250/450s a stroke of Italian genius in their own right? Well, the new TE 250/450s may now run a DOHC donk, but the essence of Yamaha isn't overly evident anywhere else. There's no doubt that a few WR-F motors were sitting on the Husky designers' benchtops in the early stages of development, but the boys could quite rightly argue that they've gone about producing new four-strokes on their own terms -bikes that are world beaters. After all, the new generation 250/450 Huskys already have 2001 World Enduro Championship and International Six-Days Enduro titles to their name! As the new DOHC machines are completely new models for Husky, we decided to dedicate the majority of this test to descibing the performance of the 250 and 450, and what the appearance of these bikes will mean for the big-bore king of the TE fleet, the TE570.
  
WHAT ARE THE ERGOS LIKE?

In three words: modern, refined and different! Different from what we've come to expect from Husky, but very similar to the Japanese bikes which sell in much greater numbers on the Australian market. And when we say "different", we're not only talking about the fact that the drivetrain,brakes, exhaust pipe and kick starters on the new 250 and 450 have been moved to the conventional sides of the bikes! Compared with the 2001-model TE400, the seat/peg/bars relationship of the new TE250/450 machines is a world apart. The new bikes are totally different and if you shut your eyes while riding one for a moment, you could be on a Yamaha WR-F. While being more conventional is not necessarily a good thing, it does remove the reason some riders cited in the past for not buying a Husky: "Because it felt so different from what I'm used to when I first got on the thing!"

Test riders all said that they were instantly comfortable on the new TE250/450. The bikes' all new riding position and functional cockpit configuration clearly inspired confidence in our test riders to jump on, feel instantly at home, and get straight into it ... without
Three time Aussie Enduro Champion (twice in the 250cc four-stroke class), Benny Bunda had a whale of a time testing the new Husky TE250. It revved to the moon, had a brilliant clutch, great ergos, impeccable steering, and a suspension package that sets the standard for the Japanese to turn around and chase. If Husky ensure the six-speed box on the final production machine is well mathced to the bike's power characteristics, the TE250 will be a very serious player in the Aussie market in no time at all.
having to make allowances for an "unusual riding position of weird ergos" of previous model Huskys.
Using a frame based heavily on the existing twostrokes, the new 250/450 bikes definitely appear much smaller and more compact that previous Husky thumpers with a less raked-out feel to the fork. The seat is hard and race-oriented but a better quality seat foam makes it more comfortable and better at absorbing some of what the suspension doesn't. The 250 and 450 are much narrower though the girth and shrouds than the 2001-model TE400 and there's a heap more room to get forward on the bikes without tangling with the handlebars. For the first time in many years, the production Husky enduro bikes are equipped with quality alloy bars. They're a good bend to create a comfortable riding position when sitting or standing. Mounted on the bars is an all new brake master cylinder (which comes straight off the Husky motocross models), an all new Magura hydraulic clutch (a la KTMs and Husabergs), new quality brake and clutch levers, the first appearance of an electric start button ever on a competition model Husky, a neat little lightweight multi-function digital speedo, and a new and more stylish switch block for lights, blinkers, horn and kill switch. It's nice to note that the factory has modified the rear brake pedal this year as well, making it easier to get to without doing the old pigeon-toed routine! The only negative aspects of the all new ergos we could find were that we reckon the gear shift lever is too short - most testers got their boot buckles caught on the thing and unwittingly changed gears a few times during the testing - and the old floppy sidestand remains unchanged.

ANY STANDOUT BITS?

Yes. Aside from the obvious new hardware up on the alloy handlebars, there's plenty of them! The new 250/450 Huskys are the result of what has clearly been a dedicated race development program, thanks to the team riders in the World Enduro Championship. Not only are the new bikes home to better quality components throughout, but there has been significant steps forward in endurofriendly access.

"... the TE450 combines the KTM's smooth
and torquey power curve with a dose of the
revvability and top-end of the WR426F."

Specifically, the air filter on the new 250/450 can be accessed very quickly and without any tools at all. Simply remove the seat by undoing the Dzus clip, swing the hinged battery up and out of the way, and the wingnut on the air filter is ready for your attention. Similarly, the fuel tank can be removed in an instant. Unclip the radiator shrouds from it, undo one solitary bolt (which doubles as the seat's front locator), and the thing is off the bike before you know it. Great functional mods that will pay dividends for both average punters and enduro racers alike.
Closer inspection reveals many more small but significant mods that appear on the 250 and 450. There are larger diameter axles, two oil pumps, three oil filters, high-efficiency radiators, redesigned subframe extentions, a floating rear brake disc, rubber mounted exhaust system brackets, and a much tidier looking electrical system. In fact, there's very little of the previous model Husky thumper that hasn't come in for effective and functional mods on the 250/450s.

There is very little difference in the handling of the 250 and 450 and the two are hard to tell apart with the naked eye, with most parts interchangeable. These bikes are nimble and come with one of the best enduro suspension packages we've ever tested.

HOW QUICK DO THEY STEER?

The 2001 Huskys saw a radical steepening of the steering head angles they ran to make the bikes steer quicker, and that offered them improvements in the tight stuff. The new 250/450s; however, take a quantum leap from those 'O1 models in the steering stakes and inspires lots of confidence in the bike's front-end. The new machines no longer feel hesitant to flick quickly from side to side, and they steer with pinpoint accuracy and minimal rider manhandling. Combining with the new two-stroke inspired chassis, lightweight engine and low tip weight feel, the 250 and 450 steer as well as the best of them in both the tight trails and fast, open firetrails. Even though we didn't notice any nervousness or headshake on the test bikes, there is a good 15-20mm of fork protruding above the triple clamp to allow owners to rake the bike's geometry out if they want to for fast, sandy desert races such as the Finke. Combined with excellent suspension packages, the 250/450s are as nimble as any fourstroke enduro bike on the market, if not more so.

BUT DO THEY HANDLE?

The enduro test loop we used to put the 2002 TE range through its paces was mainly tight and tree lined with heaps of undulating technical sections full of rocks, tree roots and off-cambers. In other words, we reckon it produced a fair indication of how the bikes would handle in the Aussie bush. All three machines were plush over the small stuff, predictable at speed, and yet sprung decently enough that our two 85-90kg Aussie Enduro Champ testers didn't bottom the things out all day. The balance and action of both the 250 and 450's suspension was particularly impressive and the things were easy as all hell to throw from side to side through tight first and second gear trails. Neither fork or shock produced any nasty surprises in terrain that made you expect plenty, and both had a smooth and spike free action.
On fast firetrails, they were also well mannered and stable at speed. The new 250 and 450 TEs actually make you feel like a better rider than you really are! Each has a suspension package that's forgiving enough for the average trailrider, and yet manages to offer the progressiveness to keep pace with a fast Expert enduro pilot. Out of the crate, we'd put our goolies on the line to say that if the production bikes handle the same, the new Huskys will boast the best out-of-the-crate enduro race suspension that the market has seen! And that's a big call for suspension that is yet to earn such accolades around the world. Let's hope that the development of the Sachs shock for '02 has removed its tendency to fade when the going gets really hot.

"Out of the crate, we'd put our goolies on the line to say that if the production bikes handle the same, the new Huskys will boast the best out-of-the-crate enduro race suspension that the market has seen!"

TEST BIKES ...

The three test bikes we got our hands on for this test ride were the first 2002 model Husky four strokes in the country. (Even the Husky dealers were yet to lay eyes on them!) Thanks to the unrelenting insistance of Husky  Imports' head Honcho Hans Appelgren, the Italian factory had no choice but to air freight out the bikes for ADB's January testing. The TE570 was a production bike, while  both the TE250 and 450 machines were pre-production units. How do they differ from the final production machines you'll see on dealer floors? In a few areas we figured not significantly enough to preclude us from getting in early to test the revolutionary new Huskys and give the Aussie market an indication of their relative performance with the existing players.
The biggest difference the final production TE250/450s will see is a six-speed transmission. Our pre production test  units ran five-speed boxes - the same gearboxes that Stefan Merrirnan and Cyril Esquirol used for their class wins at the 2001 World Enduro Championship and ISDE, respectively. Appelgren believes the new six-speed tranny will better match the power characteristics of both bikes as well as giving them the sort of top gear top speed that both were clearly lacking in our testing. The other thing you may

notice about the 250 and 450 test bikes is that they run alloy fuel tanks. The production bikes will corne with plastic tanks in what we expect will be an identical shape. We alsofitted some Acerbis Flag Handguards for protection as our enduro test loop was tight, technical, tree lined and rocky. Other than that, the bikes are essentially production units, which will come with a kick-starter kit (kick-start, shaft and one gear) in the spares kit to back up the new happy buttons.
Note also that when we compare these new Huskys with the existing competition, we speak mainly of the Yamaha and the KTM. This is largely because they lead the sales race for four stroke enduro bikes in Oz and, as they placed 1-2 in ADB's 2001 400cc enduo bike shoot out, Seven Way Sex!, they still have to be regarded as the benchmark by which any new entrants are judged. We rnean no disrespect to the other mid size enduro four strokes from Husaberg, Suzuki, VOR or Honda.
In addition, we should also warn that comparisons we make are done with the 2001-model Yamahas and KTMs, rather than the 2002 models. Also, any comments we make about comparable power delivery of the Husky with either of those two brands may change when Husky settles on the exact ratios of the six-speed tranny which the production bikes will come with. Just bear those things in mind.

 

 

 

 

 

 

With a noticeable low tip weight and precise steering, you can duck and weave to your heart's content on the TE250. The oversized axles and spike-free suspension stroke at both ends makes it steer exactly where you put it, through all sorts of ruts and snotty terrain.

WHAT'S THE POWER LIKE?

The TE250/450 runs a completely different designed powerplant than the SOHC donk which drove the earlier model Huskys for so many years. As such, you'd expect the power delivery to be completely different-and it is! The new TE powerplants have a much more refined and modern feel to them than even last year's TE400. The 450 has significantly more power across the board - as it should with 50 more cubes at work. It still has that smooth and usable delivery, but the 450 is a more free-revving engine with less vibration. It has a lighter flywheel and less engine braking, and a more potent punch than the '01 TE400.

... AND STOP?

The Brembo brakes have always been strong on recent model Huskys, and with the new lightweight 250/450 boasting a new MX-spec master cylinder for the front and a floating disc on the rear, stopping power is better again. While the feel of the front anchors was excellent, a few testers noted that the rear, despite the new floating disc, was a little touchy and made the bikes too easy to stall. And despite its overwhelming trend in Europe to run wave discs over the past year, Husky has retained the more conventional brake discs.

Left: Alloy bars with a Magura hydraulic clutch and lever, and Domino grins the Huskv 250 and 450 take on decidedly KTM-like hanger components. The switchblock is new, stylish and functional.

Right: Yes, a first - these are the first competition-based Huskys with  an electric leg. Both enduro and motocross models will come with the magic button and a kick-starter will be an optional back-up if you want to raid your spares kit.

Throttle response is instant and pro riders will feel that they don't have to wind up and "work" the bike as hard as they did last year's model to keep it honking.
Despite the 450's more willing top-end, it can still be short shifted and torqued around at very low revs. It's way more versatile than the TE400; a pro can rev the crap out of it and a punter can short shift and dawdle around in fourth gear. The new hydraulic clutch makes the pull at the lever noticeably lighter and it has excellent fade-free feel. While we remind you that the five-speed trannys tested will be replaced by six-speeds on the production bikes, the gearboxes on both the 250 and 450 were smooth, notch-free and seemed to powershift with less objection than previous models. On the downside, we stalled the 450 under brakes more than we would the previous 400 and, while fine-tuning to the air screw helped this, its lighter flywheel makes good braking habits and feels more important on the new machine. We also had trouble finding neutral on both the 250 and 450. And did we mention we liked the new electric leg to start the things? With the kick starter not fitted to the pre-production bikes, we are not in a position to comment on how the new TEs fire up under the weight of your leg.
   

Right: An all new floating rear disc brake with plenty of power. Does it match the modulation and feel of the Nissin rear brake? Not quite ... but the gap has been narrowed again by the European componentry. One thing - it would be nice to see Husky adopt KTM's stroke of design genius: the asymetrical chain adjusters.

Left: Up front, the Marzocchi 45mm reworked fork legs are connected by a beefed up front axle far improved steering stability under brakes and through ruts. Note the trick little ADR-legal digital speedo pickup that uses a small magnet visible on the brake disc. Race-inspired, neat, lightweight and very effective.

      

Left: The 250 and 450's frames are very similar to Husky's existing two-stroke chassis. From this side, the magnesium cases around the clutch cover look pretty bulky for a 250, while the ignition side is more in line with the dimensions of other new-generation thumpers. Notice how high the beautifully finished stainless steel exhaust headers are routed to limit their trail vulnerability, and how the choke button is run through the bike and accessed here between exhaust and rear brake fluid reservoir. The Mikuni cards get a plastic sheath to protect them from snags and wear. Note also .be provision for the kick starter which carves in the spares kit for both 250 and 450.

Right: From the left, you get a better view of the Mikuni carb wiht TPS and the electric starter housing underneath it

IS THE TE450 FASTER THAN THE COMPETITION?

So how fast is this titanium-valued DOHC Husky with a Japanese Garb? The TE450's power characteristics are best explained with reference to something we all know-the Yamaha WR426F and the KTM 400/520EXC - two bikes which are the TE450's most visible targets in 2002 and the most successful enduro four-strokes in Oz at present. Bearing in mind that this question can be more accurately answered when we test the 2002 TEs with their six-speed production trannys, it's still fair to say that the TE450 combines the KTM's smooth and torquey power curve with a dose of the revvability and top-end of the WR426F. This "best of both worlds" approach had much to do with the instant succcess of KTM's new generation fourstrokes a few years back, and Husky appears set to capitalise on market tastes in exactly the same way. Just as KTM managed to combine the old school tractable four-stroke engine characteristics with the snap and rewability delivered by a Japanese Garb and ignition, the Husky appears determined to combine the best of the existing market leaders - the KTM and the Yamaha. If anything, the TE450 is closer to the smooth and super usable KTM power curve, and yet shows signs that it can rev and punch like the Yamaha when called for. It is by no means as aggressive as the WR-F, but it does share the same responsive, light flywheel feel. Strangely enough, this all new engine still manages to exude some familiar characteristic Husky tones in its new and much more snappy exhaust note. How would the 450 stack up against the rest of them in an all-in four-stroke enduro bike shootout? Bloody well, we'd have to surmise. It's definitely a front-running contender in 2002, and not an also ran playing catch-up!
  

Not bad being able to bust a move like this with a number plate on your bike, huh? The TE450's roomy cockpit and slim girth allows the rider to get forward over the (pre-production alloy) tank much easier that the previous TE400. Nimble steering allows the rider to change lines mid-corner while the bike's light weight makes it easy to throw around all day.


WHAT ABOUT THAT WORLD BEATING TE250?

Just when Yamaha thought it had stolen the show at the 2000 ISDE when Geoff Ballard and Peter Martin rocked up on pre-production WR250Fs; the Husqvarna factory fielded two very trick TE250s and they immediately proved to have the legs of the revolutionary Yamaha. A year later, more production-looking TE250s were again fielded at the French ISDE and Frenchman Cyril Esquirol promptly won the hotly contested 250cc class! Not bad press for a bike soon to be released into the enormously lucrative world of the 250cc four-stroke bush weapon!
The feedback we kept hearing about these new 250 Huskys was that they revved, and revved hard! And people weren't kidding. Our TE250 test bike absolutely loved to rev and kept asking you to hold off gear changes until she was north of 13,000rpm. While the spread of power and outright grunt was impressive for a 250cc four-stroke, we came away from the test thinking that it may be a little down on the Yamaha WR250F in the torque department. It definitely equalled the WR-F through the mid and then delivered even more up top.  With the five-speed box tested, we've found that the timing of the gear changes was critical and that the bike was better suited to being revved hard and ridden like a 125. Sure that's what you'd expect from a small-bore machine like this, but we felt we were on the clutch more with the TE than we would be on the WR250. Having said that, the hydraulic clutch  on the 250 made that task easier; it was light with exceptional feel.
With the current set-up, we reckon the 250 is better suited to a faster rider. Of course, less experienced riders will love the steering, ergos and handling of the bike, but they may also want a more usable bottom-end if they want to trailride without revving its titanium valves inside-out. A new six-speed transmission and refinements to the jetting are likely to deliver that.
This has got to be deja vu for Yamaha after the spate of 400cc retaliations to their revolutionary YZ400F released in 1998. There is no doubt that TE250 promises to pose the same threat to Yamaha's domination of the 250cc four-stroke market.

WHAT ABOUT RELIABILITY?

We get the feeling the new TEs will live or die by their reliability record through 2002, as it has been the strong suit of both the Yamaha and the KTM since their launches. Only time will answer this one. What we can say, is that the Husky engineers have seen this particulary acid test coming. They knew reliability factors would weigh heavily on consumers' minds and they've paid a lot of attention to cooling and lubrication systems of the new TEs. Take a look at the large radiators and the almost obtrusive water pump on the new TE250/450s; she ain't a petite little thing for an otherwise compact engine, but they seem to work a treat. During our photo sessions on a hot day - where most four-strokes try to boil - the TEs showed no signs of getting the slightest bit hot. The bikes also run two oil pumps and three oil filters - another clear sign that Husqvarna understand the bikes must be bullet-proof to stand any chance in today's marketplace.

Left: Husky rider, Christian Horwood demonstrates that the big TE570 is still happy to corner admirably and even happier to respond in the throttle department! The 570 has oodles of torquey grunt Mat's great in sand, climbing hills or the fast open stuff. In tight and technical terrain, the bigger, heavier machine can be a handhtl and wear the rider out pretty quick, and the gyroscopic effect of the older engine configuration is easily detectable. It helps with stability with the bike sideways and under brakes, but objects to sudden direction changes at slow speeds.

Below: The 570 is out of step with the new 250 and 450 and retains the old chassis and engine configuration. It does cop a new Mikuni Garb, alloy bars and some clutch mods for reliability and stands to appeal for the horsepower-hungry trail masses for some time yet.

SO WHERE'S THAT LEAVE THE TE570?

No, there's no coincidence that Husqvarna has thrown its development checkbook at the new 250 and 450 machines and delivered only minor upgrades to the 570, despite the bike's longstanding race pedigree over the past decade. Ride the TE570 back-to-back with the new 450 on a tight enduro loop and you might get the feeling that its new stablemates have rendered the V8 of Husky's enduro fleet a tad ... obsolete. But then why are the likes of Swede Anders Erikssan not only winning the big-bore class at World Enduro Championships, but posting some of the best outright times of all riders? There's no doubt that the 570 can still cut it in the right hands. Stefan Merriman has two such mits and he proved it at the 200' Four-Day by winning the outright on the then new TE570. In a country where size, grunt and horsepower matter, the 570 is likely to remain popular with fast firetrail maniacs who are always looking for another mate's headlight to spatter with trail debris! Sure, it's going to be regarded by some as just another unnecessarily oversized, overpowered, soon-to-beextinct trail monster. But tractability is something the old school aren't prepared to dump just yet. Broad, smooth, torquey grunt is

Left: Check out the cooling equipment here. Not only are the radiators large capacity but the water pump clearly wasn't something engineers thought they should skimp on with a few hundred grams while compromising cooling efficiency. Despite countless circles for Wigan's camera on a damn hot day of testing, the bikes never showed any sign of hissing and steaming.

Right: With tank and radiator shrouds removed, you can see how slim the TE250 is right through. A low centre of gravity also helps give the bike such nimble handling with the distinctive low tip weight that Husabergs are renowned for.

an intoxicating mixture and the Husky 570 symbolises all of these things. That makes us think firetrails will still be party to their ponies for some years to come. And at $11,295 the 570 is right on the money. If, on the other hand, racing or riding in tight, technical terrain with frequent first and second gear sections is what you live for, let the 570 die gracefully! It simply can't play the new man's game in the hands of an average dirty mortal, and is outclassed in every respect by the nimble 250 and 450cc machines to come off the production line. Just as we intimated in the December issue when we first took a look at the new Husky line-up, you'd have to think that before long, "...the new generation Husky powerplants will see the grunty 570 adorned with super motard bits and put out to bitumen pastures".
      
Left: The bolts securing the steel subframe extender were notorious for coming loose on previous modell Huskys. For 2002, a small forging is welded onto the back of the alloy subframe. It works and there are no longer any bolts (or trail time) to lose.

Right: There's nothing like genuine tooless air filter access! Simply remove the Dzus clip to take the seat off, then swing the ingeniously hinge-mounted battery up, and the air filter's wingnut can be easily accessed. It does appear that the battery, once back in position, is likley to rob the airbox of a fair bit of volume.
ARE THEY GOOD VALUE?

Recommended retail prices for the TE250/450/570 are: $10,995 for the TE250, $11,895 for the TE450, and $11,295 for the TE570. Those prices put the TE250/450 at a premium over the comparable 2002 Yamaha WR250/426Fs, and the TE450 on par with the 2002 KTM 400/520EXCs. As we said, we'd expect the market to take a good look at the reliability issues of the new models before shelling out the cash, and the production TE250/450s are yet to establish their record there. If consumers choose to focus on performance alone, then these new DOHC Husky TEs are going to sell in the sorts of numbers that Australian Husky dealers are yet to experience. Our suggestion: see if you can grovel your way into a test ride on a TE. The revolutionary new models speak for themselves.

   
BY THE DOLLAR
As at the time we went to print, these are the recommended retail prices for comparable 2002-model enduro bikes on the Aussie market. Price included GST but not on-road costs.

Husky TE250 $10,995     Husky TE450 $11,895   Husky TE570 $11,295

Yamaha WR250F
Yamaha WR426F
KTM 400EXC
KTM 520EXC
Husaberg FE400E
Husaberg FE501E
VOR 400EN
Suzuki DR-Z400E*
Honda XR-400
$10,499
$11,099
$11,735
$11,990
$12,295
$12,595
$12,170
$10,290
$  8,990
* Note that this is a 2001 retail price for the DR-Z400